Do you want a more efficient Business?

Equipment Re-Engineering

We can help improve the efficiency of your business, by designing a wireless system that connects your business to the Internet of Things.

 

Designing and re-engineering existing infrastructure such as factories and shipping for the connected world of the Internet of Things  can be confusing at present, with seemingly many solutions and technologies around.

For example the way your sensors connect wirelessly to the internet can be done using technologies such as LoraWAN, Sigfox or Weightless. There is also narrowband options over cellular networks.

Our approach is to work with you to find out what you want to achieve in terms of making your business more efficient, and profitable.

The technology considerations are important, but secondary to your business adapting for the future connected world, known as the ‘Internet of Things’.

  • Consultancy and help with the Internet of Things
  • Re-Engineering existing products and industry infrastructure
  • Product Design Incorporating the Internet of Things
  • Implementation of practical solutions to improve your business
  • Installation of Internet of Things enabled Infrastructure.

Retrofitting the Internet of Things to Industry

Things to Consider When Retrofitting the Internet of Things to Existing Industrial Equipment

 

The Internet of Things, or IOT for short is already known to the public through innovative products, such as body worn fitness monitors, that record and upload data to the internet.

In the industrial sectors, such as manufacturing, new systems are being developed to replace existing infrastructure, to improve efficiency.

However, what about perfectly good existing equipment that you, as a business, do not want to replace. The answer is to retrofit equipment, to make it ‘Smart’.

It is convenient to break down the IOT process in terms of:-

 

Input-Process-Output

 

Therefore retrofitting the Internet of Things….tb continued

 

 

This is the first of our videos on retrofitting the Internet of Things to existing industries, such as factories, agriculture and cities.

Internet of Things
Retrofitting the Internet of Things to Industry

What is a LoraWAN Gateway

Internet Of Things
A LoraWAN Gateway is a device that receives (and potentially sends) the wireless data from your lora enabled sensors, and then connects it to the Internet Click To Tweet

These sensors are typically low powered devices capable of detecting such things as moisture of the soil, pollution levels, or pretty much whatever you wish to measure.

The LoraWAN Gateway can be connected to the internet in a variety of ways, such as ethernet, 3G,4G and 4G LTE.

Manufacturers include Link-Labs, MultiTech and Kerlink

LORA itself is a low power network technology that is an alternative technology to other standards such as Sigfox.

Internet of Things

 

Star-Delta Starter Adaption for The Internet Of Things

star delta starter modifications for IOT
star-delta starter

Star-Delta Starters are used to start larger ac induction motors used in industries,such as Manufacturing and Marine.

Like ‘Direct Online’ (DOL) starters, which are also used for ac induction motors starting (though smaller, lower current motors), Star-Delta starters only turn the motor on and off at a single speed.

With the growth in the internet of things, industries, such as Mining and Marine Click To Tweet (who use Star-Delta starter systems) need to consider how to keep their business efficiency as good as their competitors.

Competitors are always seeking competitive advantage. This can be achieved through cost and efficiency savings, and IOT (Internet of Things) connectivity allows close monitoring of system processes, and so called ‘machine learning’.

In the case of a Star-Delta motor starter, there area number of outputs that we may wish to measure using sensors.

Firstly, the current being drawn by the Star-Delta starter. This includes both the starting (or In rush) current, and the FLC (Full Load Current).

Monitoring of the Full Load Current (FLC) for example is useful because an increase in current been drawn through a phase, might be due a break in one of the other phases. This causes what is known as ‘Single Phasing’ to occur.

Single Phasing can potentially damage both the motor windings and cabling from the starter to the motor, due to current doubling in the two phases still connected.

The motor windings for example, would not be designed to handle the excess current flowing through the two (still) connected ones, potentially causing damage, expense and downtime.

The Star-Delta Starter normally has a current limiting device installed, called an Over Current Relay (OCR).

There are three types of OCR, Electronic, Magnetic, and Thermal.

The OCR will detect higher than normal currents, caused for example by ‘Single Phasing’.

When single phasing is detected by the OCR, it will disconnect the three phase supply going to the induction motor (after short delay, dependent on over current size).

To be continued………

(c) 2016 Craig Miles

 

 

 

Challenge of Installing IOT Sensor Equipment in Explosion Proof Areas

Challenge of Installing IOT Sensor Equipment in Explosion Proof Areas, by Craig Miles

IOT, or the Internet of Things is already changing the way that businesses function, and this is set to explode in the forthcoming years.

IOT is all about improving business efficiency by collecting information (via sensors) about the physical world (Inputs such as: temperature, pressure, location etc), and then using this data to trigger an automated action, based on the data.

Installing the sensors that provide the ‘inputs’ to your IOT system is usually fairly straightforward in most environments, however potentially explosive environments require special considerations.

When installing any electrical or electronic device in a potentially explosive environment, the device must be rated as ‘EX’ , also known as ‘intrinsically safe’.

Intrinsically safe electrical equipment is available as components such as electric fans, cable glands, and hand-held two-way radios.

This is a business opportunity for IOT device manufacturers to create ‘EX’ rated sensors.

The main thing to consider at all times when designing your install, is will my equipment cause a spark, potentially causing an explosion.

First consider your sensor itself. An example is a sensor located in a ships battery room to monitor and report on voltage and specific gravity of the lead acid batteries, used for emergency backup.

The sensor you use to collect the information MUST be EX rated / intrinsically safe, to be compliant.

The next consideration is how you are going to get the data from the sensor ‘out’ of the potentially explosive area and to the location where the data is processed.

Wireless technologies such as Zigbee, WIFI and LORA could be used, but by definition produce RF radiation which could potentially cause an explosion. Therefore it is crucial that only equipment that is EX rated is used.

In the case of environments hostile to RF (Radio Frequency) Radio Waves, such as ships, oil rigs and other buildings high metal content, an alternative would be a fixed wired solution.

When using wired methods to transmit sensor data, the cable glanding must be designed so that the explosive area remains gas tight, to prevent explosive gases interacting with electrical components outside the intrinsically safe area.

Glands for this purpose exist, and can be found online.

To conclude, the key to installing the Internet of Things (IOT) in a potentially explosive environment is to ensure that every piece of IOT equipment that is installed is EX rated to prevent explosion risks.

You also need to think about and ensure that any wiring that leaves the intrinsically safe / explosive area goes through properly rated EX glands, to ensure safety.

The author is Craig Miles (me) and I can be contacted via www.craigmiles.co.uk

All content is copyright, and copying and all rights are reserved (c) Craig Miles 2015

Internet of Things and Big data

The ‘Internet of Things’, or IOT for short is set to dominate the next phase of the internet.

The IOT is about monitoring and controlling everyday machines and items by giving them an address (IP address) on the internet.

Recent advances in low power wireless technologies open up the possibility of cost effective transmission of monitoring data, with long service intervals for the monitoring equipment (sometimes 10 years on one battery).

By capturing the data from all these internet connected wireless sensors, and storing it in a huge cloud based ‘Data Lake’ , trends in data can be searched and analysed.

Yesway Communications aims to be at the forfront of the ”Big Data’ and Internet of Things revolution.

If you have a business that could benefit from data monitoring and analysis using the cloud, then get in touch.

The Internet of Things (IOT)

The ‘Internet of Things’ is a term that is due to become more widely known during 2014.

One application of the Internet of Things, or IOT, is smart vending machines. For example the machine would know when it had run out of mars bars.

It would the automatically send this data to a central database, which would automatically contact a delivery driver in the field. The driver could be instructed to change his delivery route, and go to replenish the mars bars in that empty vending machine.

This is just a fraction of how machines will automatically communicate with other machines, and even with people (the delivery driver for instance).

(c) Craig Miles 2014

Narrowband Internet Of Things for lincolnshire wolds

Wireless LPWA narrowband internet of things service provider

We are in the process of implementing a state of the art digital narrowband wireless Internet of Things Network system for business and service users, which will cover the lincolnshire wolds and beyond.

The wireless narrowband system will offer encrypted secure communications for the internet of things sensors.

The narrowband network will be of interest to agricultural farmers, as well as any firm or organisation that wishes improve operational efficiency through monitoring there processes using remote wireless sensors throughout the wolds and beyond.

 

Initial range tests have confirmed excellent signal strength in places such as Lincoln & Grimsby, as well as around the lincolnshire wolds themselves.

Further roleout is happening across the county of Lincolnshire, Yorkshire and Nationally.

 

Woodhall Spa uses Wireless IOT

Businesses in Woodhall Spa are in the fortunate position of having wireless IOT sensor coverage available in their area. Click To Tweet

Wireless IOT is a form of two way radio communication which offers businesses including taxi firms, local authority services, security companies, skip hire companies etc the ability to deploy sensors to monitor the physical factors, such as moisture, air quality etc, and communicate cost effectively over a wide geographic area using Low power wide area network technology from Yesway Communications..

Yesway specialise in two way and wireless IOT business communications technology, & would like to offer your business the best radio communication solution.